High-Deposition, All-Position FCAW for Demanding Mild & High-Tensile Steels
The ESAB Dual Shield 7100 Ultra is a gas-shielded flux-cored wire designed for all-position welding on mild and low-alloy steels. It provides a smooth, stable arc, excellent bead appearance, and high deposition rates with minimal spatter. Trusted by professionals for structural fabrication, shipbuilding, and heavy equipment manufacturing, this wire delivers consistent results with less cleanup.
Key Features
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All-position welding capability (flat, vertical, overhead, horizontal)
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Excellent operator appeal with smooth, stable arc action
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Low spatter levels for reduced post-weld cleanup
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High deposition efficiency for faster welds
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Designed for CO₂ or 75/25 Ar/CO₂ shielding gas
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Produces strong, reliable welds with good impact toughness
Applications
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Structural steel fabrication
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Shipbuilding and offshore work
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Heavy equipment manufacturing
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General fabrication requiring all-position weldability
Why Choose Dual Shield 7100 Ultra?
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Proven reliability across industries
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Reduced cleanup time with low spatter formulation
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High productivity with excellent deposition rates
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Superior weld bead appearance and mechanical properties
Specifications
Classifications: AWS A5.20 (E71T-1C-DH8, E71T-9C-DH8, E71T-1M-DH8, E71T-9M-DH8), AWS A5.36 (E71T1-C1A2-CS1-DH8, E71T1-M21-CS1-DH8), ASME SFA 5.20, SFA 5.36
Approvals: BV, DNV-GL, LR, ABS, CWB CSA W48; includes E491T-9-H8, E491T-9M-H8 seismic-certified weld filler
Options:
- .035" Diameter - 33 Pound Spool - 248000622
- .045" Diameter - 33 Pound Spool - 248000044
- .045" Diameter - 600 Pound Drum - 248000267
- .052" Diameter - 33 Pound Spool - 248000010
- .052 Diameter - 600 Pound Spool - 248000283
- 1/16" Diameter - 33 Pound Spool - 248000028
- 1/16" Diameter - 600 Pound Drum - 248000291
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